Manufacturing

Manufacturing HR Consulting | Industrial Workforce Solutions | Kohan LLC

HR Solutions for Manufacturing Excellence

From shop floor to C-suite, we help manufacturers build safer, more productive workforces that drive operational excellence and sustainable growth.

150+ Manufacturing Clients
75,000+ Workers Impacted
42% Avg. Safety Improvement

HR Expertise for Modern Manufacturing

We understand the unique workforce challenges facing today’s manufacturers

Your Manufacturing HR Partner

Manufacturing is undergoing a transformation. Industry 4.0, automation, reshoring, and the skills gap are creating unprecedented workforce challenges. Success requires more than traditional HR approaches—it demands deep industry expertise and innovative solutions.

At Kohan LLC, we specialize in helping manufacturers build world-class workforces. From skilled trades recruitment to safety culture transformation, from union relations to lean workforce strategies, we understand what it takes to succeed in modern manufacturing.

With experience across automotive, aerospace, food processing, chemicals, electronics, and more, we bring proven strategies that improve safety, reduce turnover, and drive operational excellence.

Critical Manufacturing Challenges

⚙️ Skilled trades shortage
🛡️ Safety culture & compliance
🔄 High turnover rates
🤝 Union relations
📊 Lean workforce planning
🎓 Skills development & training

Specialized Manufacturing HR Services

Comprehensive solutions for the modern manufacturing workforce

⚙️

Skilled Trades Recruitment

Attract and retain machinists, welders, technicians, and other critical skilled workers.

  • Apprenticeship programs
  • Trade school partnerships
  • Skills assessment tools
  • Competitive compensation analysis
  • Retention strategies
🛡️

Safety Culture Transformation

Build a zero-incident culture that protects workers and improves productivity.

  • Safety leadership development
  • Behavior-based safety programs
  • OSHA compliance audits
  • Incident investigation training
  • Safety incentive programs
🤝

Labor Relations Management

Navigate union relationships and create positive work environments.

  • Contract negotiations
  • Grievance management
  • Union avoidance strategies
  • Labor-management cooperation
  • Strike contingency planning
📊

Workforce Planning & Analytics

Optimize staffing levels and improve productivity through data-driven insights.

  • Demand forecasting
  • Shift optimization
  • Productivity metrics
  • Absenteeism reduction
  • Succession planning
🎓

Training & Development

Build skills for Industry 4.0 and create career pathways for advancement.

  • Technical skills training
  • Leadership development
  • Cross-training programs
  • Digital skills upskilling
  • Certification programs
🏭

Lean HR Operations

Apply lean principles to HR processes for maximum efficiency.

  • HR process mapping
  • Waste elimination
  • Standard work development
  • Continuous improvement
  • Kaizen implementation

Safety Excellence Through People

Building cultures where safety is everyone’s responsibility

Zero-Incident Vision

Safety isn’t just about compliance—it’s about creating a culture where every worker goes home healthy every day. We help manufacturers build comprehensive safety programs that reduce incidents, lower costs, and improve morale.

Our approach combines leadership commitment, employee engagement, and proven safety methodologies to create sustainable safety cultures. We don’t just help you meet OSHA requirements; we help you exceed them.

68% Incident Reduction
$1.8M Avg. Cost Savings
95% Safety Participation
0.45 TRIR Achievement

Manufacturing Sectors We Serve

Deep expertise across diverse manufacturing industries

🚗

Automotive

OEMs, tier suppliers, assembly plants, parts manufacturing

✈️

Aerospace & Defense

Aircraft manufacturing, components, defense contractors

🍎

Food & Beverage

Food processing, packaging, beverage production, distribution

⚗️

Chemicals & Pharma

Chemical processing, pharmaceuticals, biotechnology

🔌

Electronics

Semiconductors, consumer electronics, components

🏗️

Metal & Machinery

Metal fabrication, machinery, industrial equipment

Building Tomorrow’s Manufacturing Workforce

Comprehensive programs to develop and retain skilled workers

🎓

Apprenticeship Programs

Design and implement registered apprenticeship programs that build your future workforce.

  • DOL registration support
  • Curriculum development
  • Mentor training
  • Skills progression tracking
🚀

Industry 4.0 Upskilling

Prepare your workforce for automation, IoT, and digital manufacturing technologies.

  • Digital literacy training
  • Robotics collaboration
  • Data analytics skills
  • Predictive maintenance
📈

Leadership Pipeline

Develop supervisors and managers who can lead in modern manufacturing environments.

  • Frontline leader training
  • Lean leadership
  • Safety leadership
  • Succession planning

Manufacturing Success Stories

Real results from manufacturers we’ve partnered with

🚗

Automotive Parts Manufacturer

2,500 employees • 3 facilities
Challenge: 45% annual turnover and difficulty filling skilled machinist positions.
28% Turnover reduction
85% Positions filled
$3.4M Cost savings
35 Apprentices hired
🍎

Food Processing Company

1,200 employees • Union workforce
Challenge: High injury rates and upcoming union contract negotiations.
72% Injury reduction
Peaceful Contract settled
$1.2M Workers’ comp savings
4.3/5 Employee satisfaction
✈️

Aerospace Components

850 employees • AS9100 certified
Challenge: Skills gap in precision machining and quality control roles.
60 Workers upskilled
99.7% Quality rate
25% Productivity gain
$8M New contracts won
⚗️

Chemical Manufacturer

450 employees • PSM regulated
Challenge: Process safety management compliance and operator retention.
Zero PSM violations
90% Operator retention
100% Training compliance
3 years Incident-free

Manufacturing Compliance Excellence

Navigate complex regulations with confidence

⚖️
OSHA Standards

General industry & construction safety

🏭
EPA Requirements

Environmental compliance & reporting

⚗️
Process Safety

PSM & risk management programs

🚛
DOT Regulations

Driver qualifications & hours of service

🏥
Workers’ Comp

Claims management & return to work

📋
ISO Standards

Quality management system requirements

🔍
ITAR/EAR

Export control compliance

Electrical Safety

NFPA 70E & lockout/tagout

Ready to Build a World-Class Manufacturing Workforce?

Let’s create HR strategies that improve safety, reduce costs, and drive operational excellence.

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